GEMA-RAMCO 3-STAGE AUTOMATIC & MANUAL QUOTE# 75C-681
DRY POWDER PAINT SYSTEM
AGE: 1995
SPECIFICATIONS & DESCRIPTION:

General system parameters: Approx. work opening: 36"W x 72”H Line Speed of10-12 FPM

Pretreatment System – Ramco Built 3-Stage In-Line Stainless Steel Parts Washer
Overall dimensions (approx.) 70' L x 7'-6" W x 13'-6" H / Approx Part (tunnel) opening: 36" W x 72"

Stage 1: 10’L x 1200 Gallon Tank/10 HP pump - Gas Heated Alkalin-Phos type wash – 3 M
TU Burner
Stage 2: 8’L x 1000 Gallon Tank/7.5 HP pump - Ambient Fresh water Rinse – approx 10
; L drain
Stage 3: 8’L x 1000 Gallon Tank/7.5HP pump - Ambient Fresh water Rinse-Seal – approx 1
’ L drain
Construction: Tanks & Upper housings: Stainless Steel tanks & upper housings, All CPVC piping, cli
on type nozzles, Verti-flo vertical pumps – SST fitted, Complete co
trols and disconnects, (3) exhausts & two vestibules (entrance & exit), Nozzles & Risers: CPVC/sched
le 80 All vertical pumps, equipped w/drain backs

Dry-Off Oven: Ramco build: Approx OAL dimensions: 10’W x 30'L x 12’H– two pass
(1) 2 M BTU Eclipse gas fired burner system - Recirculated Hot air heat section
Construction: 6" think insulated interlocking panel Construction – walls & ceiling air seals
oth ends,
Electronic temperature controls & Hi-Limit controls, safety devices, etc, Operating temperature ra
ge:
300 - 450 degrees F - Burner Box located above on one side in the center of the unit - OAH - appro
: 13'6"

Application Equipment GEMA Model ’Diamond’ series – MRS Automatic Dry powder booth
Mini-cyclone reclaim & Cartridge Type recovery system, quick color change design, vestibules at bo
h ends
System is set up for Manual & Automatic spray applications with quick change reclaim cartridge for
quick
color changes
Equipped with 10 Automatic Powder Guns mounted on (2) reciprocating gun racks with controls &
(1)Manual powder gun with power packs & control. Equipped with (3) collector color modules, (6) 5K h
ppers with pump, Drum Loader – complete powder Recovery system
Collector system, controls and accessories and some spare parts. Fire Suppression equipment
Vestibules: entrance & exit - approx 30"L each, Designed CFM: approx 12,000
Dimensions: approx: 18'OAL x 10'W (including cartridge & collector system) x 13'H - SST construc
ion
Also included – a complete Environmental Powder Control Room –interlocking panel type cons
ruction
Approx. 32’ W x 92’ L x 22’H
(1) Test Sample spray booth – (1) 100 KG hopper, with accessories


Pre-Heat – Prior to cure – system equipped w(2) 10’ each Siscan Gas Infra-Red preheat
tunnels
This is an enclosed Oven - rated @ 360000 BTU gas burners

Cure Oven: Ramco built – straight thru design - Approx: 38’ L x 18’W x 12’ H / 4
-pass
Oven configuration: Long and narrow – top mounted Eclipse Gas Burner box rated @ 2 million B
U
Recirculated Hot air heat utilizing (2) exhaust blowers – approx 15,000 CFM),
Equipped with exhaust blower system, air curtins, – Operating temp: 300 – 500F (450F use
)
Construction: 6” insulated interlocking panel construction (walls, ceiling & floor) – co
plete gas train
System including interlocks, controls, starters, temp. controllers, safety devices, etc and discon
ects.

Overhead Monorail Conveyor System - OEM Manufacturer: 1000’- 3” chain, enclosed Track

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