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Click the link below to view a video demonstration of this machine https://youtu.be/dluQYbZQjvs To the best of our knowledge all details listed below are deemed correct. It is the Buyer's responsibility to confirm ALL details prior to purchase. Equipped with: 12 Gage Stainless Tank Bottoms Mini Mag Zero Gravity Magnetic Filter Krystil Clear Housings General Specifications as per brochure: 6-Station Optimum Console: Tank Dimensions: 18"l-r x 26"f-b x 18"d (16" liq depth) Console Dimensions: 178" l-r x 46" f-b x 44" H Process: Wash, Wash, Rinse, Rinse, Dry, Dry Facilities: 2-4GPM (8-9 GPM on demand) DIW@ 1-2 Mohm, 30-35 psi and process temperature, 30-35 CFM CDA @ 30psi, 1- 2 CFM shop air @60psi, unrestricted floor drain. Power Requirements: 480 volts/69 Hz/3 Phase Work Flow: Left to right Station #1: Ultrasonic Immersion Wash Ultrasonic Frequency: 26 kHz Ultrasonic Power: 1500 watts of ultrasonic power provided by: Thirty six (36) transducer modules direct-bonded to the bottom of the tank. One (1) Model 2G-1500-18-T ultrasonic generator Heat: 4000 watts of strip heat Temperature Control: Digital indicating temperature controller with a RTD- type temperature probe. Filtration: A 10 GPM recirculation/filtration system with: One (1) wye strainer One (1) centrifugal, mag-drive pump, with stainless steel head, Viton O-ring, TEFC motor, Model TE-7. One (1) magnetic filter (Mini-Mag from Zero Gravity Filter Company) Include a 10 gallons waste tank for purge cycle Two (2) 20", 10 micron cartridge filter in series housed in a stainless steel canister One (1) analog pressure gauge before filter housings One (1) manual flow control One (1) recirculation returns surface sparger One (1) recirculation returns bottom sparger Exhaust Plumbing: A rear mounted lip vent exhaust with ducting to the utility panel 300 Series Stainless Steel Plumbing, with: Compression Fittings (up to 1" OD). Threaded IPS pipe fittings (3/4 " IPS to 1 1/2" IPS) that are welded (for use w/caustic aqueous, semi-aqueous, strong acid or solvent solutions) Exceptions. The following items will have threaded fittings with Teflon tape or Teflon pipe dope: Pump heads (suction and discharge) Intstrumention devices (i.e flow-meters, pressure gauges, etc.) Standard Features: An electric ultrasonic cycle timer. A float-type low liquid level safety. A capillary bulb-type overtemperature safety thermostat. A basket positioner. A stainless steel lift off cover. A rear overflow weir plumbed to the recirculation system. Station #2 Ultrasonic Immersion Wash Ultrasonic Frequency: 25kHz Ultrasonic Power: 1500 watts of ultrasonic power provided by: Thirty six (36) transducer modules direct-bonded to the bottom of the tank One (1) Model 2G-1500-18-T ultrasonic generator Heat: 4000 watts of strip heat Temperature Control: Digital indicating temperature controller with a RTD-type temperature probe. Filtration: A 10 GPM recirculation/filtration system with: One (1) wye strainer One (1) centrifugal, mag-drive pump, with Ryton head, Viton O-ring, TEFC motor, Model TE-7. Two (2) 20", 10 micron cartridge filter in series housed in a stainless steel canister One (1) Krystil Klear model C4420.75N4D cartridge housings One (1) analog pressure gauge before filter housings One (1) manual flow control Exhaust Plumbing: A rear mounted lip vent exhaust with ducting to the utility panel 300 Series Stainless Steel Plumbing, with: Compression Fittings (up to 1" OD). Threaded IPS pipe fittings (3/4 " IPS to 1 1/2" IPS) that are welded (for use w/caustic aqueous, semi-aqueous, strong acid or solvent solutions) Exceptions. The following items will have threaded fittings with Teflon tape or Teflon pipe dope: Pump heads (suction and discharge) Intstrumention devices (i.e flow-meters, pressure gauges, etc.) Standard Features: An electric ultrasonic cycle timer. A float-type low liquid level safety. A capillary bulb-type overtemperature safety thermostat. A basket positioner. A stainless steel lift off cover. A rear overflow weir plumbed to the recirculation system. Station #3: Ultrasonic Spray-Over-Immersion Rinse Ultrasonic Frequency: 25kHz Ultrasonic Power: 1500 watts of ultrasonic power provided by: Thirty six (36) transducer modules direct-bonded to the bottom of the tank. One (1) Model 2G-1500-18-T ultrasonic generator Heat: 6000 watts of strip heat Temperature Control: Digital indicating temperature controller with a RTD- type temperature probe. Blow-Off: A stationary blow-off package, with: One (1) set of parallel-opposed air blow-off flat spray headers that are located near the top of the tank. A solenoid valve on the incoming air line. The solenoid is controlled via a pushbutton (manual systems) or the PLC (automatice systems). Rust preventative: A variable output positive displacement pump (Blue-White Model). A removable plastic reservoir. A flexible supply line from reservoir to pump. A direct reading variable-area flow meter. Plumbing Standard Features: A spare port for Conductivity/Resistivity/pH sensor upgrade later. A float-type low liquid level safety An electronic ultrasonic sycle timer. A capillary bulb-type over temperature safety thermostat. A basket positioner. A stainless steel lift off cover. A side-located overflow baffle with cascade flow to Station #3. Station #5: Recirculating Hot Air Dry Heat: 12,500 watts of heat Temperature control: Digitical indicating temperature controller with RTD-type temperature probe. Blower: An 1100 CFM recirculating blower in the updraft orientation Stationary Blow-off: A stationary blow-off package, with: One (1) set of parallel-opposed air blow-off flat spray headers that are located near the top of the tank. A solenoid valve on the incoming air line. The solenoid is controlled via a pushbutton (manual systems) or the PLC (automated systems). Traversing Blow-off: A traversing blow-off package, with: One (1) blow-off air knife (Exair) that are located on top of the part basket. One (1) blow-off air knife (Exair) that are located on bottom of the part basket. A solenoid valve on the incoming air line. The solenoid is controlled via a pushbutton (manual systems) or the PLC (automated systems). Cover: A manual sliding cover Station #6: Recirculating Hot Air Dry Heat: 12,500 watts of heat Temperature control: Digitical indicating temperature controller with RTD-type temperature probe. Blower: An 1100 CFM recirculating blower in the updraft orientation Stationary Blow-off: A stationary blow-off package, with: One (1) set of parallel-opposed air blow-off flat spray headers that are located near the top of the tank. A solenoid valve on the incoming air line. The solenoid is controlled via a pushbutton (manual systems) or the PLC (automated systems). Traversing Blow-off: A traversing blow-off package, with: One (1) blow-off air knife (Exair) that are located on top of the part basket. One (1) blow-off air knife (Exair) that are located on bottom of the part basket. A solenoid valve on the incoming air line. The solenoid is controlled via a pushbutton (manual systems) or the PLC (automated systems). Cover: A manual sliding cover System Notes: The general system specificiations are as follows: Tank Material: Type 316L stainless steel with a #2B finish. Tank bottom will be 316 stainless steel with a minimum thickness of 12 Gauge. Frame Material: Type 304 stainless steel support fram w/leveling legs. Access Panels: Type 304 stainless steel, lift-out access panels on the sides and rear. Type 304, #4 finish, stainless steel sliding access doors on the front. Countertop: A type 304 stainless steel, removable, countertop. Base Plate: A type 304 stainless steel base plate. The countertop will be fitted with a 304 stainless steel, removable drainbacks (between the process stations). Plumbing: Complete hard plumbed process piping. Individual fill and drain connections (at the rear utility panel) will be provided for each of the wash stations. Common fill and drain connections (at the rear utility panel) will be provided for the cascade rinse stations. All appropriate flow control and isolation ball valves. Electrical Box: Single-point electrical connection located in an end-mounted NEMA 12 enclosure. Equipped with Allen Bradley disconnect. Electrical box to have extra 50% empty space for automation upgrade by customer. Crest will use only the upper or lower half of the electrical box.
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