42 TANK PROCESS MANUFACTURING LTD. FULLY AUTOMATIC NICKEL/CHROME PLATING

PLANT, NEW 2012

MANUFACTURER - PROCESS MANUFACTURING LTD.
YEAR - 2012
TYPE - FULLY AUTOMATED NICKEL & CHROME PLATING PLANT
PROCESSES - NICKEL CHROME, NICHEL GOLD, JIG STRIP
PRODUCT - BRASS / NON FERROUS
NUMBER OF TANKS - 42
OVERHEAD CONVEYOR - 55 METER LONG
OVERALL DIMENSIONS OF PLATING LINE - 37 METERS LONG X 12 METER WIDE (EXCLUDING

FAN PLATFORM AND WORKING HEIGHT)
FUME EXTRACTION BEYOND LINE TO ATMOSPHERE - 60,000 CUBIC FEET/MINUTE IN 3

SYSTEMS
AUTO WATER TOP UP ON TANKS - 2,3,4,7,10,11,14,15,33, 36 WITH VALED WATER TOP

UP TANK 39
FAN SCRUBBER SYSTEMS - 3 (30,000 CFM)
BABCOCK WANSON THERMAL FLUID BOILER - (2) THERMAL FLUID HEATER TPC-650 LN-V

WITH PUMPS, 756 KW MAX OUTPUT
WELL DRYING OVENS - (2) SINGLE INTERNAL WELL 700 LONG X 2810 WIDE X 1070 DEEP

TANK CONFIGURATION

TANK 1 / TANK 42 - LOAD/UNLOAD
800 X 9476 X 1120MM TANK SIZE

TANK 2 - SOAK CLEAN 144
65/80 DEGREES CELCIUS
1526 X 2803 X 1120MM TANK SIZE

TANK 3 - ULTRASONIC
65/80 DEGREES CELCIUS
1400 X 2803 X 1120MM TANK SIZE

TANK 4 - SOAK CLEAN 144
65 DEGREES CELSIUS
770 X 2803 X 1120MM TANK SIZE

TANK 5 - RINSE
705 X 2803 X 1120MM TANK SIZE

TANK 6 - RINSE
705 X 2803 X 1120MM TANK SIZE

TANK 7 - SOAK CLEAN 144
65 DEGREES CELSIUS
770 X 2803 X 1120MM TANK SIZE

TANK 8 - RINSE
705 X 2803 X 1120MM TANK SIZE

TANK 9 - RINSE
705 X 2803 X 1120MM TANK SIZE

TANK 10 - SOAK CLEAN 144
65 DEGREES CELSIUS
770 X 2803 X 1120MM TANK SIZE

TANK 11 - ANODIC CLEAN
60 DEGREES CELSIUS
1580 X 2803 X 1120MM TANK SIZE

TANK 12 - RINSE
705 X 2803 X 1120MM TANK SIZE

TANK 13 - RINSE
705 X 2803 X 1120MM TANK SIZE

TANK 14 - DRY ACID SALT
30 DEGREES CELSIUS
630 X 2803 X 1120MM

TANK 15 - ACID DRIP
30 DEGREES CELSIUS
630 X 2803 X 1120MM

TANK 16 - RINSE
705 X 2803 X 1120MM TANK SIZE

TANK 17 - RINSE
705 X 2803 X 1120MM TANK SIZE

TANK 27 - WET CROSS TRANSFER
800 X 9476 X 1120MM TANK SIZE

TANK 26 - ANODE MAINTENANCE
450 X 2803 X 1120MM TANK SIZE

TANK 25 - NICKEL BATCH ETCH
1600 X 2803 X 1120MM TANK SIZE

TANK 24 - RINSE
605 X 2803 X 1120MM TANK SIZE

TANK 23 - RINSE
605 X 2803 X 1120MM TANK SIZE

TANK 22 - NICKEL DO
630 X 2803 X 1120MM TANK SIZE

TANK 21 - NICKEL PLATE
60 DEGREES CELSIUS
1580MM X 2803 X 1120MM TANK SIZE

TANK 20 - NICKEL PLATE
60 DEGREES CELSIUS
1580MM X 2803 X 1120MM TANK SIZE

TANK 19 - NICKEL PLATE
60 DEGREES CELSIUS
1580MM X 2803 X 1120MM TANK SIZE

TANK 18 - NICKEL PLATE
60 DEGREES CELSIUS
1580MM X 2803 X 1120MM TANK SIZE

ANODE MAINTENANCE
OPEN X 2803 X 1120MM TANK SIZE

TANK 28 - CHROME PLATE
42 DEGREES CELSIUS
1600 X 2803 X 1120MM TANK SIZE

TANK 29 - CHROME PLATE
42 DEGREES CELSIUS
1600 X 2803 X 1120MM TANK SIZE

TANK 30 - Cr DRAG OUT
605 X 2803 X 1120MM TANK SIZE

TANK 31 - RINSE
640 X 2803 X 1120MM TANK SIZE

TANK 32 - RINSE
605 X 2803 X 1120MM TANK SIZE

TANK 33 - Cr NEUATRALISE
630 X 2803 X 1120MM TANK SIZE

TANK 34 - RINSE
705 X 2803 X 1120MM TANK SIZE

TANK 35 - RINSE
705 X 2803 X 1120MM TANK SIZE

TANK 36 - LEAD SEAL
42 DEGREES CELSIUS
817 X 2803 X 1120MM TANK SIZE

TANK 37 - RINSE
705 X 2803 X 1120MM TANK SIZE

TANK 38 - RINSE
705 X 2803 X 1120MM TANK SIZE

TANK 39 - HOT RINSE
80 DEGREES CELSIUS
700 X 2803 X 1120MM TANK SIZE

TANK 40 - DRYER
80 DEGREES CELSIUS
700 X 2803 X 1120MM TANK SIZE

TANK 41 - DRYER
80 DEGREES CELSIUS
700 X 2803 X 1120MM TANK SIZE

TANK 42 / TANK 1
800 X 9768 X 1120MM TANK SIZE

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Tel: 973-344-6100 Fax: 973-589-0944
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