TYPE System: (2) SST Sputter & (2) Clear Coat Finishing System
New: 1990

General Operation & Description of the Coating Operation:
This is a two step coating system for metalic, non-ferrous,
and non-metal parts of all types which includes a vacuum sputtering
operation & Wet Solvent type top coat spraying operation. There are
two sputtering & two top coating operations performed on the parts.
Parts enter the Sputtering application Room (Clean Room) hanging on
work racks transported there via a horizontal roller conveyor system.
The loaded work racks are loaded into a vacuum sputtering chamber
where a Stainless Steel (SST) Pre-Sputtering application is applied
to the parts. The loaded Racks of parts are then transported to an
Automated Spray Top-coat paint Booth (Conforming Matrix) for
application of an Acrylic type Base Coat followed by a UV Cure. The
Racks are then returned to the Clean Room for the Final application
of a SST Sputter Coat in the Vacuum chamber. The Racks (Parts) are
then conveyed to the Second Automated Top Coat Paint Booth
(Conforming Matrix) where the Final Acrylic Top Coat is automatically
applied and the UV Cure tanks place - The Racks of finished parts and
then conveyed to an off-load area for packaging. The finish achieved
in this operation is that of a 'High-end Architectural Quality' Finish!

SPECIFICATIONS & DESCRIPTION:
Design part capacity: ( Work Rack Size ) - 8" Dia x 48" Long
This work rack is loaded with many parts of various sizes and shapes
Work Fixture: For the Vacuum Sputtering Chamber operation - the Racks
are loaded onto a work fixture
The work Fixture is: 36" D x 55"L - this fixture holds eight (8)
work racks

A) Vacuum System Components:
(1) Vacuum Sputtering Chamber
- working dimensions: approx 42" Dia x 60" Deep
OEM: Leybold Technologies, Inc. - Process atmosphere - Argon Gas
Chilled Water Jacket system rating: (.250") HD 50 psi @ 650 F
Overall dimensions of Vacuum chamber 60" D x 72" Deep
Vacuum pumping system holds constant balance between: 1 x 10 (-2)
to 9 x 10 (-3) mbar range
Electrodes: Cathode = work & fixtures / Anode = Chamber walls
Leybold Power Supply: SSV-90 KW
Sputtering Operation: Magnetron Type - High Power Sputtering
Vacuum System Electronics: Siemens 'Siematic' Controls
- model SS-115 U consisting of:
(PS) Power Supply module - (CPU) Control Processing Unit
- Input/Output modules - Interface module
Communications Processor unit - Intellegence Input /
Output modules - Fault Diagnosis System

B) Acrylic Coating Application - consisting of (2) Conforming
Matrix Coaters & UV curing Chambers
(2) Binks Dry Filter Spray Booths , rear exhaust design
- 21" Dia Exhaust duct w/(9) 20"x20" replaceable dry filter cartridges
Overal Dimensions: 80"W x 108"D x 93"H - welded panel construction
Automatic type 'wet' spray application equipment - work rotation device
Spray Material: UV Curable Protective Clear-Coat / Acrylic type

C) Conforming Matrix Equipment:
(2) Flash-off chambers: Each w/3 separate chambers
- dim: 96"L x 96"W x 36" each
(2) Conforming Matrix UV Curing Chambers:
Approx dim: 96"L x 96"w x 75"H

D) (1) Complete Humidity controlled Clean Room Windows & (2) man doors
Interlocking panel construction: Dim: 60' L x 28' W x 10' H
Equipped with interior lighting, temp. control, exhaust system

E) (1) Thermal Incinerator/Oxidizer Unit - OEM: CVM Corp.
Rated Capacity: Approx 8000 CFM
Overall Dimensions of Furnace: approx: 45'L x 16'H x 12'W /
Gas Fired Operation -
Oxidizing Temp: approx 1500F - Pull thru type operation

ELECTRICS: 240V-480V - 3 Ph - 60 Hz

CONDITION: The equipment is in very good condition - in plant,
set up, no longer in operation
Equipment is ready for immediate release and removal -
Sold: 'As-Is, Where-Is'

LOCATION: Southern New England Plant near Boston, MA & Hartford, CT

Industrial Resources Inc
PO Box 505 Old Saybrook CT 06475-0505
Tel: 860-388-3439 Fax: 860-388-2740
Email (Request Quote): ray@industrial-resources-inc.com
Web: www.industrial-resources-inc.com