MODEL/TYPE: Automatic Monorail Powder coating system
AGE: 1994

Systems Includes: 9-stage pre-treatment washer - Bake Oven w/Cooling
Chamber - Overhead Monorail Conveyor system - Note: No Application
equipment or Booths included

SYSTEM PARAMETERS:
Design Part Envelope: 42"W x 66"- 84"H x 84"L / Line speed: 20 fpm /
HD 4" Monorail system
Approx: Production Capacity: 72,000#/hr - Work Load /
Hr: 9000#/hr Total work Loads: 81,000#/hr
System Components:
Pre-treatment: 9-stage washer - 'L' shape layout design
- Tyoe #304 SST welded - construction
Sludge Tower unit - Zinc Phosphate type operation - approx OAL: 200'
Stage 1: Heated Alkaline clean section - 1.5 min
Stage 2: Heated Immersion clean - 2 min
Stage 3: Ambient Immersion Rinse (in/out)
Stage 4: Ambient Immersion Activator (in/out)
Stage 5: Heated Immersion Zinc Phos - 2 min
Stage 6: Ambient Immersion rinse -
Stage 7: Ambient Immersion Sealer - (in/out)
Stage 8: DI Emersion - (in/out)
Stage 8A Final-Fresh DI Rinse (in/out)
Heated stages utilize Maxon immersion-tube gas burners and are designed
for 140-160F temp. -
All stages have Vertical Gusher pumps, series 7550 w SST shafts &
impellers (some All SST)
Pumps ranging in size from 5HP to 20HP w/pump H.D. rated @50 for
all pumps.
Conveyor drop: 36"L x 12"W - Tunnel dim: 12-1/2'H x 78"W - OAW: 9'
- Drain Length between stages: 9' Nozzles are Snap-On type. System
special features: System is equipped with clean-out doors, slopped
bottom tanks, Overflow skimmers, Tank Extension covers, SSt mesh
screens Throttling Valve, Pressure Monitoring Gage, Water Level
Control, Exhasut blower Fan unit, Sludge Removal Pump

Heating Section: Dry-off & Cure utilize (2) Separate heat chambers
arranged side-by-side - Gas Dry-off oven: OAD: 151'L x 6'W x 13-1/2'H
- straight thru single pass - temp range: 250-400F Equipped w/(2)
top mounted burner boxes: Maxon 2M BTU each, (2) 20000 CFM Recirc.
blowers, Air seals, both ends, Exhaust blowers, designed dwell time:
7 min @ 20 FPM, 4" thick Aluminized-Steel Panels
Curing Oven: OAD: 158'L x 58'W x 15'H - (3) burner Boxes located on
top rated @ 2m BTU each
Layout: 4-pass same end entrance/exit, air curtins, 4" Thick Panel
wall, (3) 47000 CFM Recirc. Air blowers 600' conveyor inside heat
chamber, Dwell time: 30 min. @ 20 FPM, Exhaust blowers and air knives

Application Equipment w/complete enclosed clean-powder Room:
Note: The system was designed by Nordson corporation to include two
Nordson Model 518 Dry powder booths rated @ 7500 CFM each
- a fully automatic operation!
This system is offered without the Nordson Equipment -
Powder Booth(s) and all required application equipment would be
supplied by the purchaser.
Note: We have numerous dry powder booths & application equipment
that could be incorporated into this powder coating system
- Detailed information is available on these powder booths on request
(Nordson, Wagner, etc) - estimated cost per booth: $ 50K - 100K

Overhead Conveyor System: #458 Monorail / Chain Type Conveyor
- Variable speed - approx. 1900'
Distance between trolley centers: 24" / 48" Hanging centers
- 4" monorail design/open track -
No. 458 series HD chain, Sanitary Hook assemblies attached to each
trolley, Hook load rated cap: 250#
System includes: Chain Cleaner Unit & Auto-lube unit -Vari speed
Cat. Drive Unit & Pneumatic Take-
up unit - 500# overhead runway mounted manipulator unit,
elevation change in track @ 30 degrees, 24" R
turns for all Horizontal turns, 36" R turns At take-up and @
the 180 degree system turn in the load/unload
area. All vertical turns are 96" R 2 30 degree slope, Operator
control unit
Dia system, Operator controls

CONDITION: System is in very good condition - in plant, in place,
still under power - No longer in service

LOCATION: Southern US Plant - Tennessee

Industrial Resources Inc
PO Box 505 Old Saybrook CT 06475-0505
Tel: 860-388-3439 Fax: 860-388-2740
Email (Request Quote): ray@industrial-resources-inc.com
Web: www.industrial-resources-inc.com