Click the link below to view a video demonstration of this machine
https://youtu.be/dluQYbZQjvs
To the best of our knowledge all details listed below are deemed correct. It
is the Buyer's responsibility to confirm ALL details prior to purchase.
Equipped with:
12 Gage Stainless Tank Bottoms
Mini Mag Zero Gravity Magnetic Filter
Krystil Clear Housings
General Specifications as per brochure:
6-Station Optimum Console:
Tank Dimensions: 18"l-r x 26"f-b x 18"d (16" liq depth)
Console Dimensions: 178" l-r x 46" f-b x 44" H
Process: Wash, Wash, Rinse, Rinse, Dry, Dry
Facilities: 2-4GPM (8-9 GPM on demand)
DIW@ 1-2 Mohm, 30-35 psi and process
temperature, 30-35 CFM CDA @ 30psi, 1-
2 CFM shop air @60psi, unrestricted
floor drain.
Power Requirements: 480 volts/69 Hz/3 Phase
Work Flow: Left to right
Station #1: Ultrasonic Immersion Wash
Ultrasonic Frequency: 26 kHz
Ultrasonic Power: 1500 watts of ultrasonic power provided by:
Thirty six (36) transducer modules direct-bonded to the bottom of the tank.
One (1) Model 2G-1500-18-T ultrasonic generator
Heat: 4000 watts of strip heat
Temperature Control: Digital indicating temperature controller with a RTD-
type temperature probe.
Filtration: A 10 GPM recirculation/filtration system with:
One (1) wye strainer
One (1) centrifugal, mag-drive pump, with stainless steel head, Viton
O-ring, TEFC motor, Model TE-7.
One (1) magnetic filter (Mini-Mag from Zero Gravity Filter Company)
Include a 10 gallons waste tank for purge cycle
Two (2) 20", 10 micron cartridge filter in series housed in a stainless
steel canister
One (1) analog pressure gauge before filter housings
One (1) manual flow control
One (1) recirculation returns surface sparger
One (1) recirculation returns bottom sparger
Exhaust Plumbing: A rear mounted lip vent exhaust with ducting to the
utility panel
300 Series Stainless Steel Plumbing, with: Compression Fittings (up to 1"
OD).
Threaded IPS pipe fittings (3/4 " IPS to 1 1/2" IPS) that are welded (for
use w/caustic aqueous, semi-aqueous, strong acid or solvent solutions)
Exceptions. The following items will have threaded fittings with Teflon
tape or Teflon pipe dope:
Pump heads (suction and discharge)
Intstrumention devices (i.e flow-meters, pressure gauges, etc.)
Standard Features: An electric ultrasonic cycle timer. A float-type low
liquid level safety. A capillary bulb-type overtemperature safety
thermostat. A basket positioner. A stainless steel lift off cover.
A rear overflow weir plumbed to the recirculation system.
Station #2 Ultrasonic Immersion Wash
Ultrasonic Frequency: 25kHz
Ultrasonic Power: 1500 watts of ultrasonic power provided by:
Thirty six (36) transducer modules direct-bonded to the bottom of the tank
One (1) Model 2G-1500-18-T ultrasonic generator
Heat: 4000 watts of strip heat
Temperature Control: Digital indicating temperature controller with a
RTD-type temperature probe.
Filtration: A 10 GPM recirculation/filtration system with:
One (1) wye strainer
One (1) centrifugal, mag-drive pump, with Ryton head, Viton O-ring, TEFC
motor, Model TE-7.
Two (2) 20", 10 micron cartridge filter in series housed in a stainless
steel canister
One (1) Krystil Klear model C4420.75N4D cartridge housings
One (1) analog pressure gauge before filter housings
One (1) manual flow control
Exhaust Plumbing: A rear mounted lip vent exhaust with ducting to the
utility panel
300 Series Stainless Steel Plumbing, with: Compression Fittings (up to 1"
OD).
Threaded IPS pipe fittings (3/4 " IPS to 1 1/2" IPS) that are welded (for
use w/caustic aqueous, semi-aqueous, strong acid or solvent solutions)
Exceptions. The following items will have threaded fittings with Teflon
tape or Teflon pipe dope:
Pump heads (suction and discharge)
Intstrumention devices (i.e flow-meters, pressure gauges, etc.)
Standard Features: An electric ultrasonic cycle timer. A float-type low
liquid level safety. A capillary bulb-type overtemperature safety
thermostat. A basket positioner. A stainless steel lift off cover.
A rear overflow weir plumbed to the recirculation system.
Station #3: Ultrasonic Spray-Over-Immersion Rinse
Ultrasonic Frequency: 25kHz
Ultrasonic Power: 1500 watts of ultrasonic power provided by:
Thirty six (36) transducer modules direct-bonded to the bottom of the tank.
One (1) Model 2G-1500-18-T ultrasonic generator
Heat: 6000 watts of strip heat
Temperature Control: Digital indicating temperature controller with a RTD-
type temperature probe.
Blow-Off: A stationary blow-off package, with:
One (1) set of parallel-opposed air blow-off flat spray headers that are
located near the top of the tank.
A solenoid valve on the incoming air line. The solenoid is controlled via
a pushbutton (manual systems) or the PLC (automatice systems).
Rust preventative: A variable output positive displacement pump (Blue-White
Model).
A removable plastic reservoir.
A flexible supply line from reservoir to pump.
A direct reading variable-area flow meter.
Plumbing Standard Features: A spare port for Conductivity/Resistivity/pH
sensor upgrade later.
A float-type low liquid level safety
An electronic ultrasonic sycle timer.
A capillary bulb-type over temperature safety thermostat.
A basket positioner.
A stainless steel lift off cover.
A side-located overflow baffle with cascade flow to Station #3.
Station #5: Recirculating Hot Air Dry
Heat: 12,500 watts of heat
Temperature control: Digitical indicating temperature controller with
RTD-type temperature probe.
Blower: An 1100 CFM recirculating blower in the updraft orientation
Stationary Blow-off: A stationary blow-off package, with:
One (1) set of parallel-opposed air blow-off flat spray headers that are
located near the top of the tank.
A solenoid valve on the incoming air line. The solenoid is controlled
via a pushbutton (manual systems) or the PLC (automated systems).
Traversing Blow-off: A traversing blow-off package, with:
One (1) blow-off air knife (Exair) that are located on top of the part
basket.
One (1) blow-off air knife (Exair) that are located on bottom of the part
basket.
A solenoid valve on the incoming air line. The solenoid is controlled via
a pushbutton (manual systems) or the PLC (automated systems).
Cover: A manual sliding cover
Station #6: Recirculating Hot Air Dry
Heat: 12,500 watts of heat
Temperature control: Digitical indicating temperature controller with
RTD-type temperature probe.
Blower: An 1100 CFM recirculating blower in the updraft orientation
Stationary Blow-off: A stationary blow-off package, with:
One (1) set of parallel-opposed air blow-off flat spray headers that are
located near the top of the tank.
A solenoid valve on the incoming air line. The solenoid is controlled
via a pushbutton (manual systems) or the PLC (automated systems).
Traversing Blow-off: A traversing blow-off package, with:
One (1) blow-off air knife (Exair) that are located on top of the part
basket.
One (1) blow-off air knife (Exair) that are located on bottom of the part
basket.
A solenoid valve on the incoming air line. The solenoid is controlled via
a pushbutton (manual systems) or the PLC (automated systems).
Cover: A manual sliding cover
System Notes: The general system specificiations are as follows:
Tank Material: Type 316L stainless steel with a #2B finish. Tank bottom
will be 316 stainless steel with a minimum thickness of 12 Gauge.
Frame Material: Type 304 stainless steel support fram w/leveling legs.
Access Panels: Type 304 stainless steel, lift-out access panels on the sides
and rear. Type 304, #4 finish, stainless steel sliding access doors on the
front.
Countertop: A type 304 stainless steel, removable, countertop.
Base Plate: A type 304 stainless steel base plate. The countertop will be
fitted with a 304 stainless steel, removable drainbacks (between the
process stations).
Plumbing: Complete hard plumbed process piping.
Individual fill and drain connections (at the rear utility panel) will be
provided for each of the wash stations.
Common fill and drain connections (at the rear utility panel) will be
provided for the cascade rinse stations.
All appropriate flow control and isolation ball valves.
Electrical Box: Single-point electrical connection located in an end-mounted
NEMA 12 enclosure. Equipped with Allen Bradley disconnect. Electrical box
to have extra 50% empty space for automation upgrade by customer. Crest
will use only the upper or lower half of the electrical box.
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