SMS COPPER TUBE CAST & ROLL-MELTING, CASTING, MILLING & 3-ROLL HRM ROLLING LINE
- Manufacturer
- SMS
- Condition
- Used
Description
SMS COPPER TUBE CAST & ROLL-MELTING, CASTING, MILLING & 3-ROLL HRM ROLLING LINE GENERAL SPECIFICATIONS OF THE LINE: MANUFACTURER - SMS MATERIAL - CU BASED ALLOYS SEAMLESS COPPER TUBE TYPE - SEAMLESS COPPER TUBE CASTING, MILLING AND HIGH REDUCTION/ASSAL ROLLING MILL CASTING SPEED - 8" - 14" PER MINUTE MELTING OUTPUT - 3.0 TON/HOUR MELTING FURNACE POWER - 4160 V, 1,000 KVA CAST FURNACE POWER - 480 V, 200 KVA SHELL SIZE - 4" OD X 1" WALL GENERAL ELECTRIC - 480 V, 60 CYCLE, 60 CYLCE MILLING SPEED - 6 SHELLS PER HOUR MILLING FEED VELOCITY - ADJUSTABLE TUBE SIZE - 2.25" OD X 0.125" WALL (AFTER ROLLING) NOMINAL SHELL LENGTH - 55" TUBE COIL LENGTH - 600 FEET (AFTER ROLLING) INTO BASKETS SHELL WEIGHT - 2,000 LBS ROLLING MILL TYPE - ASSAL (HRM - HIGH REDUCTION MILL) NUMBER OF ROLLS - 3 MAIN MILL POWER - (2) TWO 510 HP DC MOTOR SUPERIMPOSE DRIVE - (1) 510 HP DC MOTOR FEED SPEED - 13 -15 IPM PROCESS SPEED - (1) ONE 2000 LBS SHEEL IN 13 MINUTES MELTING & CASTING GENERAL LINE DESCRIPTION: CATHODE CHARGING SYSTEM CONVERTING CATHODE PLATES TWO MELTING FURNACES WITH TEMPERATURE REGULATION VIA TAP CHANGER TRANSFORMERS PRESSURIZED HOLDING FURNACE STATIONARY COOLING FRAMES WHICH MOUNT ON FRONT OF HOLDING FURANCE (4) FOUR STRAND WITHDRAWAL TRAIN WITH TWO SEPARATE WITHDRAW DRIVES TWO INLINE CUTOFF SAWS MILLING MACHINE DESCRIPTION: ADJUSTABLE POSITIONED CUTTING HEADS TO REMOVE OXIDATION AND SMOOTH-OFF THE SHELL SURFACE IN PREPERATION FOR PROCESSING TWO CUTTING HEADS WITH TWO PASS OPERATION TO CLEAN EACH SHELL SPRAY LUBRICATION CHIP REMOVAL AND CONVEYOR SYSTEM 3-ROLL ASSAL / HIGH REDUCTION MILL DESCRIPTION: EACH NEW SHELL IS DRIVEN FORWARD USING CONTINUOUS FEED SLEDS INTO REDUCTION MILL HEAD ASSEMBLY VIA SHELL FEEDING SYSTEM EACH SHELL IS PROCESSED IN 3-ROLL MILL AND REDUCED FROM 4" DIAMETER TO 2.25" DIAMETER AND 1" WALL THICKNESS TO 0.125" WALL THICKNESS TUBE MOVES FORWAD TO FLYING CUTTING UINT WHICH REMOVE THE HEAD AND TAIL STOCK AND BENDING TUBE COILS INTO BASKET BASKET ROTATOR AND BASKET REMOVAL/INSERT CREANE MILL INCLUDES (4) FOUR HYDRAULIC POWER SKIDS EMULSION SYSTEM AND LUBE OIL SYSTEM
Specifications
| Cast Furnace Power (kVA) | 200 |
|---|---|
| Cast Furnace Voltage (v) | 480 |
| Casting Speed Ipm | 14 |
| Cutting Heads | 2 |
| Feed Speed Ipm | 15 |
| General Electric Frequency (Hz) | 60 |
| General Electric Voltage (v) | 480 |
| Hydraulic Power Skids | 4 |
| Main Mill Power (hp) | 1,020 |
| Main Mill Power (kW) | 760.614 |
| Material | copper_based_alloys |
| Melting Furnace Power (kVA) | 1,000 |
| Melting Furnace Voltage (v) | 4,160 |
| Melting Output Ton Per Hour | 3 |
| Milling Speed Shells Per Hour | 6 |
| Nominal Shell Length (mm) | 1,397 |
| Number Of Rolls | 3 |
| Process Time Minutes | 13 |
| Process Type | seamless_copper_tube_casting_milling_rolling |
| Rolling Mill Type | assal_hrm |
| Shell Size Od (mm) | 101.6 |
| Shell Size Wall (mm) | 25.4 |
| Shell Weight (kg) | 907.185 |
| Strand Count | 4 |
| Superimpose Drive Power (hp) | 510 |
| Superimpose Drive Power (kW) | 380.307 |
| Tube Coil Length (m) | 182.88 |
| Tube Size Od (mm) | 57.15 |
| Tube Size Wall (mm) | 3.175 |
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