DANIELI WEAN UNITED HOT DIP GALVANIZING AND COIL COATING LINE
- Manufacturer
- Danieli Wean United
- Year
- 2002
- Condition
- Used
Description
DANIELI WEAN UNITED HOT DIP GALVANIZING AND COIL COATING LINE DANIELI WEAN UNITED CONTINUOUS GALVANIZING & COIL COATING LINE Production Start up- February, 2002 LINE SPECIFICATIONS Entry Material: Cold Rolled Steel Full Hard: 0.4mm to 3.0mm MATERIAL PRODUCED Thickness, Width and Speed: Galvanized Coils- 3000mm2 Thickness: 0.3mm to 3mm Strip Width: 600mm to 1500mm Speed: 150m/Min Pre-Painted Coils from Cold Rolled Steel Coil: 2295mm2 Thickness: 0.3mm to 1.5mm Strip Width: 600mm to 1500mm Speed: 100m/Min PRODUCTION CAPACITY: 812 Tons Daily 50% Galvanized Coils and 50% of Pre-Painted Coils. Annual Nominal Production: 200,000 Tons Galvanized 150,000 Tons Galvanized and Pre-Painted Zinc Coating:40 G/M2 to 200 G/M2 per Side = 80 G/M2 to 400 G/M2 Zinc Pot Composition:Aluminum: 0.18 to 0.20%; Lead: 0.05% (Disappears) Production process is fully automated, controlled by operators from four control desks. Modern and sophisticated video systems, measurement and control. ENTRY Coil Storage Stands and Transfer System (2) Cars, Snubber Rolls, Coil Opening Peelers, Hydraulic Operation (2) Mandrel Type Uncoilers (2) 5-Roll Straighteners (2) FIFE Centering Systems (2) X-Ray Thickness Gauge System Crop Shear, Dump Station NEWCOR Splicer Welder NEWCOR Edge Welders BRIDLE ROLLS HORIZONTAL ACCUMULATOR GALVANIZING DEGREASING SECTION Pressurized Water Caustic Prewash and Brushes HEAT TREATMENT Continuous Annealing Furnace, 24 Direct Burners ZINC POT COOLING Fans and De-Mineralized Water Tank 45 Meter Cooling Tower 4 HI TEMPER MILL WITH TENSION LEVELING TEMPER MILL Hydraulic Bottom Screw Adjustment BRIDLE ROLLS TENSION LEVELING 6 Cassets BRIDLE ROLLS, DIRECTIONAL IF NO PAINT TO BE APPLIED Trivalent Chromium Protects Against Formation of Zinc Oxide IF PAINT IS TO BE APPLIED Chemical Treatment "Bonderized" to Improve Adhesive Properties of The Paint COIL COATING Primer Coat GLOBUS "S" Type Double Coil Coater, 2001A DRYING OVEN COIL COATING Finishing Coat, Color, Globus "T" Type Coil Coater Finishing Coat, for quick color change, One or Both Sides GLOBUS "S" Type Coil Coater DRYING OVEN Solvents Are Evaporated VERTICAL ACCULULATOR ELECTROSTATIC OILER RECOILER, MANDREL TYPE Coil Car BANDING STATION EXIT COIL STANDS
Specifications
| Annealing Furnace Burners | 24 |
|---|---|
| Annual Galvanized And Pre Painted Production (tons) | 150,000 |
| Annual Galvanized Production (tons) | 200,000 |
| Cooling Tower Height (m) | 45 |
| Daily Production Capacity (tons) | 812 |
| Entry Material | cold_rolled_steel |
| Entry Material Thickness Max (mm) | 3 |
| Entry Material Thickness Min (mm) | 0.4 |
| Finishing Coater Model | globus_t |
| Galvanized Coils Area Mm2 | 3,000 |
| Galvanized Coils Speed (m/min) | 150 |
| Galvanized Coils Strip Width Max (mm) | 1,500 |
| Galvanized Coils Strip Width Min (mm) | 600 |
| Galvanized Coils Thickness Max (mm) | 3 |
| Galvanized Coils Thickness Min (mm) | 0.3 |
| Pre Painted Coils Area Mm2 | 2,295 |
| Pre Painted Coils Speed (m/min) | 100 |
| Pre Painted Coils Strip Width Max (mm) | 1,500 |
| Pre Painted Coils Strip Width Min (mm) | 600 |
| Pre Painted Coils Thickness Max (mm) | 1.5 |
| Pre Painted Coils Thickness Min (mm) | 0.3 |
| Primer Coater Model | globus_s_2001a |
| Temper Mill Type | 4_hi |
| Tension Leveling Cassettes | 6 |
| Zinc Coating Max G M2 Per Side | 200 |
| Zinc Coating Max G M2 Total | 400 |
| Zinc Coating Min G M2 Per Side | 40 |
| Zinc Coating Min G M2 Total | 80 |
| Zinc Pot Aluminum Percent Max | 0.2 |
| Zinc Pot Aluminum Percent (min) | 0.18 |
| Zinc Pot Lead Percent | 0.05 |
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